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Coal Gasifiers

Coal gasifiers still flourish in demanding applications such as glass melt annealing, gasoline fuel replacement, and lime kilns. Edanbrook offers two types of carburettors: a long-shaft carburettor and a single-stage carburettor for high-grade B.C. charcoal. As an essential equipment in the power and heating industry, it is conveniently integrated with PLC SCADA to regulate temperature, pressure, and gas flow between gasifiers and applications. Coal gasifiers are economical compared to fossil fuels as they have the lowest operating costs.

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TYPE OF COAL GASIFIER

  • Extended Shaft Gasifiers
  • Single Stage Gasifiers

Our gasifiers are suitable for use with single-stage high-grade B&C carbon. Another feature is that the gas is generated at a high temperature, so no tar condensation occurs. The high hot gas efficiency is over 80%. Edanbrook is probably the only company worldwide to engineer and supply all carburettors. Edanbrook will provide a complete solution once the customer informs the application and raw material. Edanbrook will identify a suitable carburettor for the customer and design, supply, install, and commission the carburettor (complete turnkey solution).

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ADVANTAGES OF COAL GASIFIERS

  • Extremely Clean emission- no pollution control equipment is required on furnace exhaust. Ash is collected in the gasifier's ash pan.
  • Easy to operate & maintain.
  • Lowest running cost compared to fossil fuel, i.e. furnace oil & LPG Etc.
  • High thermal efficiency leads to less fuel consumption.

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SALIENT FEATURES OF Edanbrook GASIFIER

Automation – Edanbrook engineers fully automated control carburettors based on PLC and SCADA to control temperature, pressure, and gas flow between carburettor and application.

SAFETY DEVICES- Edanbrook engineers carburettors with all safety measures in mind, offering rupture discs, automatic vent valves, and water seals at various points. As a safety feature, Edanbrook carburettors are marked "C.E.".

Customer Training – Edanbrook trains employees to keep facilities running smoothly and uninterrupted.

Energy Audits - Edanbrook offers energy audits to inform customers of their energy savings and make their systems more cost-effective.

Standardized - Edanbrook carburettors are standardized with all components according to international specifications, so purchased parts are readily available worldwide.

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BIOMASS GASIFIER

Biomass gasifiers are specifically designed for domestic power generation, rural power generation, grid-based power generation, and many other applications. This gasifier provides an economical and environmentally friendly solution to convert woody biomass/agricultural waste such as coconut waste, rice husks, Etc. Into combustible gas that can be further used in a variety of applications. There are two carburettors for biomass: updraft carburettors and downdraft carburettors. Today, fuel from carburettors can be used in engines and all applications as an alternative to LPG, diesel, or gasoline. These systems convert woody biomass /agricultural wastes like rice-husk, coconut waste Etc. Into a combustible gas that can be used in several ways:

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TYPE OF BIOMASS GASIFIER

  • Updraft Biomass Gasifiers
  • Downdraft Biomass Gasifiers

Woody Biomass Gasifiers

Loose Biomass Gasifiers

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These systems basically convert woody biomass /agricultural wastes like rice-husk, coconut waste etc. Into a combustible gas which can be used in a number of ways:

  • Fed into diesel engines (C.I. Engines) to save 65 to 75% of the regular diesel consumption.
  • Burnt like a conventional gaseous fuel through appropriate burners in case of thermal applications.
  • Fed into gasoline engines (S.I. Engines) to replace 100% gasoline.

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SALIENT FEATURES OF GASIFICATION BASED PLANTS

Automation – Edanbrook manufactures fully automated control carburettors that rely on PLC and SCADA to control temperature, pressure and gas flow between the carburettor and the application.

Safety Devices - Edanbrook manufactures carburettors with all safety measures in mind and offers rupture discs, automatic vent valves, and water seals in various locations. As a safety feature, Edanbrook carburettors are marked "C.E.".

Customer Training – Edanbrook with TERI trains workers to keep facilities running smoothly and uninterrupted.

Energy Audits - Edanbrook with TERI provides customers with energy audits, alerting them to energy savings and making the system more cost-effective.

Standardized - Edanbrook carburettors are standardized and use all components to international specifications, so parts purchased are readily available worldwide.

Since LPG/gasoline is commonly used to maintain product quality, this gas is suitable for all thermal applications such as power generation, food, and chemical industries. Our extra clean carburettor system is ideal for LPG/Gasoline replacement.

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ENVIRONMENTAL ASPECTS

Carburettors are available for engines and all applications with LPG, diesel, or other gasoline.

Zero drainage - No drainage. All water is recycled, and only make-up water is added.

Air Emissions - Emissions are cleaner than CNG engines and only come from inflators that meet all regulatory requirements.

No solid waste - The unburned material (charcoal) from the gasifier can be marketed and the tar can be separated from the water and marketed.

Noise pollution - All equipment used in the factory is designed not to cause noise pollution.

Biomass does not contain sulphur, so zero sulphur producer gas is a sulphur-free gas. Extra clean gas Our systems use ESP, coolers, fine filters and bag filters, so the gas is extra clean and suitable for gas engines for power generation and thermal applications where excess clean gas is required.

HIGHLIGHTS

Edanbrook range starts are from 20KWe to 1200KWe gasifers for thermal and power application
100+ Edanbrook gasifier running successfully
CE marked gasifiers in cooperating of all safety requirement
Fully automated
Robust design
High reliability
Designed for easy maintenance

APPLICATIONS

Petrol-fuel replacement
Stainless steel Re-rolling industries
Lime kiln
Hot air generators
Galvanizing industries
Hot water generator
Glass melting & annealing
Aluminum die cast
Copper/ Brass sheet industries